Product brief
Kaerda provides advanced thermoset carbon fiber prepregs, featuring precisely impregnated fibers in Unidirectional (UD) or Woven forms with formulated epoxy resins. We deliver tailored solutions ensuring consistent quality for diverse high-performance applications.
category
Fiber Type
Carbon Fiber
Production Line
3
Prod. Cap.
10 million m²
Customization
Yes
Overview
Advanced thermoset prepregs: High-strength carbon fibers precisely impregnated with formulated epoxy-based resin systems.
Key Forms: Unidirectional (UD) for targeted strength and Woven Fabrics for balanced properties and drapeability.
Quality & Capacity: Engineered for optimal fiber-resin ratios, ensuring superior performance. Produced on 3 advanced lines with a 10 million m² annual capacity.
Key Features & Advantages
Custom Formulations: We tailor resin systems and carbon fiber types (areal weight, tack, cure cycle) to your specific application needs.
Specialized Properties Available:
Excellent Processability: Suitable for filament winding, compression molding, autoclave, press curing, and other common composite manufacturing methods.
Superior Material Quality: Ensures excellent fiber impregnation, strong interfacial bonding, and high, consistent mechanical performance.
Diverse Applications
Our carbon fiber prepregs are engineered for performance in demanding sectors:
- Sporting Goods: High-performance fishing rods, golf shafts, bicycle frames, rackets, arrows.
- Automotive & New Energy Vehicles (NEV): Lightweight structural components, body panels, enhancing efficiency and range.
- Aerospace & Drones: Components for low-altitude aircraft (e.g., carbon fiber wings) and UAV structures.
- Industrial & Consumer Products: Durable pipes, lightweight camera tripods, robotic arms, and precision engineered parts.
- Specialty Uses: Applications requiring unique properties like electrical conductivity (PCM type prepregs, conductive prepregs) or operation in extreme thermal environments.
Our Carbon Fiber Prepreg Portfolio Highlights
Unidirectional (UD) Carbon Prepregs:
- Maximize strength and stiffness along a specific fiber axis. Ideal for highly optimized structural designs.
- Kaerda offers customizable areal weights and a range of epoxy resin systems (standard, fast-cure, high-toughness, etc.).
Woven Carbon Fabric Prepregs:
- Provide balanced multi-directional strength and stiffness. Excellent drapeability for complex shapes and aesthetic components.
- Kaerda offers various fabric weaves with options like high transparency and UV resistance.
Specialized Prepreg Series:
| Type | Workmanship | Advantage | Notes |
|---|---|---|---|
| Pre-impregnated fishing rod and golf club materials | Rolling rod process | The types of pre-impregnated materials and resin systems are complete | Customized production according to customer requirements |
| Pre-impregnated materials for bicycle frames and wheels | Blowing process | High toughness and high strength | |
| Woven fabric high transparency prepreg | Compression molding, hot press tank | Highly transparent, resistant to yellowing and light exposure | |
| Low halogen resin prepreg | Various processes | Low halogen number, adjustable resin processability | |
| Flame retardant resin prepreg | Various processes | Zero halogen environmentally friendly type | |
| Fast curing prepreg | Mold | 150℃＜5min | |
| Small weight prepreg | Various processes | The minimum weight that can be achieved is 20g | |
| Low temperature resistant prepreg | Various processes | Can withstand at least -180℃ | |
| Large weight prepreg | Hot press tank, bag pressing process | ＞300g, Up to 600g | |
| Conductive prepreg | Various processes | The conductivity is comparable to that of steel | |
| Low temperature curing prepreg | Various processes | Cure temperature 80℃ | |
| PCM type prepreg | Mold | Flame retardant, fast curing, high strength and toughness |
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