Precision Manufacturing of Critical BMC Electrical Insulation Components
Jiangsu Lantai (Kaerda) specializes in the precision manufacturing of Bulk Molding Compound (BMC) electrical insulation parts, which are fundamental to the safety and reliability of modern electrical systems. Our expertise encompasses critical components such as Circuit Breaker Bases & Covers, as well as a wide range of custom insulating parts for switchgear, busbar supports, and other demanding electrical applications. We utilize advanced BMC formulations, specifically engineered by Kaerda, to deliver superior electrical insulation, robust fire resistance, high mechanical strength, and exceptional dimensional stability. Our manufacturing processes are designed to produce components that consistently meet the stringent requirements of the power distribution and control industry, ensuring long-term performance and safety.
The integrity of Kaerda’s BMC molded parts is paramount. Our specialized BMC materials are formulated to achieve high Relative Thermal Index (RTI) values (e.g., RTI 130°C or as required by the application), ensuring dependable performance at continuous operating temperatures. These components serve as key structural and insulating elements, onto which other electronic and mechanical accessories like vacuum bottles, arc chutes, and busbars are mounted. Therefore, our focus on high mechanical strength ensures they can support these assemblies reliably, while their excellent dimensional stability guarantees precision fit and consistent operation over time. Kaerda’s commitment to quality includes ensuring properties like high tracking resistance and superior dielectric strength are inherent in our BMC insulation parts.
Advanced BMC Technology for Reliable Electrical Component Production
Kaerda (Jiangsu Lantai) employs advanced technology throughout its Bulk Molding Compound (BMC) production and molding processes to manufacture superior electrical insulation parts. Our facilities are equipped with 7 sets of specialized BMC production equipment and a versatile array of 16 different tonnage molding machines, suitable for both compression and injection molding techniques. This robust infrastructure enables the efficient, high-volume production of diverse and often intricate BMC components essential for electrical safety and functionality. Our automated controls in BMC compounding ensure homogenous material properties critical for consistent electrical performance, while advanced molding techniques allow for the precise replication of complex geometries, tight dimensional tolerances, and features like molded-in inserts, ensuring each part meets the high-performance criteria of the electrical industry.
Material Excellence
Dedicated BMC compounding facilities utilizing 7 equipment sets to ensure optimized material properties for electrical insulation and safety.
Precision Engineering
High-precision molding capabilities leveraging our 16 diverse presses for complex insulator geometries and consistent quality output.
Expert Design & Material Solutions for Custom Electrical Insulation Needs
The safety, reliability, and longevity of modern electrical systems, particularly switchgear and circuit breakers, depend fundamentally on the quality and design of their insulating components. Kaerda (Jiangsu Lantai) offers extensive expertise in designing and manufacturing custom BMC solutions that precisely address these critical demands. Our R&D and engineering teams collaborate closely with manufacturers of electrical equipment, understanding the nuances of both the switchgear environment and the specific performance requirements of molded insulation parts. We develop tailored BMC formulations to optimize characteristics such as electrical insulation (high dielectric strength, tracking resistance), fire resistance (meeting standards like UL94 VO), mechanical strength, dimensional stability under load and temperature variations (high RTI), and chemical resistance. This collaborative and solutions-driven approach ensures that Kaerda’s BMC insulators and components provide a robust, reliable, and precisely engineered foundation for the safe and efficient operation of your electrical systems.