Precision Manufacturing: Kaerda’s BMC Motor Housings for Optimal Performance & Cost Savings
Jiangsu Lantai (Kaerda) specializes in the design and high-volume production of Bulk Molding Compound (BMC) motor housings, offering a superior alternative to traditional die-cast aluminum or zinc components. Motor covers and housings represent a typical and highly effective application for our advanced BMC materials. Kaerda utilizes specialized BMC formulations, engineered for the demanding operational environment of electric motors, providing excellent thermal resistance, robust mechanical strength, and superior electrical insulation. Our precision manufacturing processes ensure each housing meets tight tolerances and contributes to overall motor efficiency and longevity.
A key advantage of choosing Kaerda’s BMC for motor housings is the significant weight reduction achievable—often up to 30% compared to aluminum and potentially up to 70% versus zinc parts—which translates to lower shipping costs and easier handling. Critically, our precision molding capabilities mean that secondary machining is often no longer needed, neither for gate removal nor for achieving accurate critical dimensions. This, combined with efficient molding cycles, can lead to total part cost savings of up to 30% compared to die-cast alternatives. Furthermore, Kaerda’s BMC motor housings exhibit high accuracy and exceptional dimensional stability straight from the mold.
Technological Advantages in BMC Molding for Motor Components
Kaerda (Jiangsu Lantai) leverages advanced technology in its BMC manufacturing and molding processes to deliver superior motor housing components. Our facilities are equipped with 7 sets of specialized BMC production equipment and a versatile range of 16 different tonnage molding machines, enabling the efficient production of complex motor housing designs with integrated features. This technological capability allows for one-step molding processes where elements like bearing bores and metal accessories can be molded-in directly, significantly reducing assembly time and component count. Furthermore, BMC tooling engineered with Kaerda’s expertise often exhibits 3-4 times longer life than die-cast tooling, coupled with much lower maintenance and repair costs, contributing to overall manufacturing economy. Our advanced processes also facilitate complex designs, including those requiring slide cores, to be seamlessly integrated into the tooling, further optimizing cost and production efficiency.
Functional Integration
Efficient one-step molding for complex motor housing designs with molded-in features like bearing bores and inserts.
Reliable Production
Advanced BMC compounding and high-capacity molding utilizing our 7 BMC equipment sets and 16 molding presses for consistent quality and supply.
Expert Design, Enhanced Motor Performance, and Cost Efficiency with Kaerda BMC
Kaerda (Jiangsu Lantai) provides more than just BMC materials; we offer expert design support and application engineering to ensure your motor housings deliver optimal performance and cost-efficiency. Our deep understanding of BMC’s capabilities allows us to assist in designing components that fully leverage benefits like noise reduction and enhanced dimensional stability for quieter and more reliable motor operation. We collaborate with clients to tailor BMC formulations that meet specific operational demands, including superior electrical insulation, heat resistance, and mechanical strength for various motor types and environments. By optimizing designs for the BMC molding process and enabling parts consolidation, we help achieve significant overall cost savings compared to traditional metal components, making Kaerda’s BMC motor housings an intelligent choice for performance-driven and budget-conscious applications.
