Manufacturing Excellence for Superior Cabinet Performance
t Jiangsu Lantai (Kaerda), the manufacturing excellence of our Fiber/Cable Distribution Cabinets is founded on superior material science, precision engineering, and stringent quality control. We utilize high-grade Sheet Molding Compound (SMC), a robust polyester material meticulously reinforced with fiberglass. This SMC is specifically formulated by Kaerda to deliver outstanding long-term durability, robust anti-erosion, and exceptional anti-aging properties, ensuring a service life that can exceed 30 years in demanding outdoor environments. Our advanced, in-house SMC production lines guarantee material consistency and quality from the very start. This is followed by precision molding using our diverse range of tonnage presses, which results in cabinets with uniform thickness, superior mechanical strength (Burden value: EXTERIOR>980N; GEMEL>200N), and precise dimensional accuracy critical for telecommunications infrastructure.
The protective integrity and operational reliability of our cabinets are paramount in their design and construction. Kaerda’s SMC material itself provides a strong foundation, and we enhance this with thoughtful engineering. Our cabinet designs often incorporate features like inner and outer convection passages to mitigate vapor coagulation, and utilize robust rabbet-joint structures complemented by auxiliary air-proof components on door assemblies. This meticulous construction ensures superior air-tightness, effectively defending against rain, dust, and insects, and consistently achieving IP65 protection standards. Security is further bolstered by features such as secure three-point orientation lock systems on the frame and door, providing safe and reliable housing for sensitive fiber optic and cable connections. The rational sizing and commodious internal space are optimized for ease of installation and maintenance of fiber or cable connections.
- Key Outcomes of Our Manufacturing Process:
Leveraging Advanced Technology for State-of-the-Art Cabinets
Kaerda (Jiangsu Lantai) integrates leading technological advancements throughout its factory operations to produce state-of-the-art Fiber/Cable Distribution Cabinets. Our significant investment in infrastructure includes 5 advanced SMC sheet production lines and 16 different tonnage molding machines, featuring large-capacity presses such as our 2500T unit. This extensive capability allows for the efficient, high-volume production of diverse and complex cabinet designs tailored to specific client needs. We employ automated control systems in our SMC compounding and molding processes, ensuring unwavering material consistency, precise replication of design specifications, and optimized cycle times. This technological foundation enables us to manufacture cabinets that are not only exceptionally robust and durable but also incorporate sophisticated features that enhance functionality, security, and even urban aesthetics, as seen in our unique and appealing designs.
- Technological Advantages at Kaerda:
Material Consistency
Multiple advanced SMC compounding and sheet production lines for consistent material quality.
Manufacturing Precision
Precision molding with large-tonnage presses and automated process controls.
Specialized Expertise in Telecom Cabinet Design & Material Science
The superior design, functionality, and long-term reliability of Kaerda’s Fiber/Cable Distribution Cabinets stem from the dedicated expertise of our highly skilled engineering and technical teams. Our professionals possess deep knowledge in advanced composite materials science, particularly in formulating and molding SMC to meet the unique and demanding requirements of the telecommunications industry. We are committed to continuous innovation, leveraging our R&D capabilities to design cabinets with features that enhance real-world performance. This includes optimizing internal space for efficient fiber/cable management, ensuring effective thermal management for enclosed equipment, and developing aesthetically pleasing designs that integrate well into urban and rural landscapes.
Our team ensures that every cabinet not only meets but often exceeds critical technical specifications. This includes achieving excellent flame resistance (VO according to UL94), high insulation resistance (2X10^4 MΩ at 500V DC), and broad environmental temperature tolerance (-40℃ to +60℃) with reliable performance in high humidity conditions (<95 % at +40℃). Furthermore, our SMC solutions for telecom applications boast features like full insulation, corrosion resistance, non-discoloring surfaces, and even anti-graffiti properties, offering practical advantages for ease of installation, access, and significantly reduced long-term maintenance.
