High Performance for Complex Applications

• Lightweight with High Strength: BMC components can offer significant weight reduction compared to metals (e.g., up to 35-40% lighter than aluminum or steel of similar strength), without compromising mechanical integrity. Ideal for automotive and portable equipment.
• Excellent Dimensional Stability & Low Shrinkage: Ensures precision in complex molded parts, maintaining tight tolerances.
• Superior Electrical Insulation Properties: High dielectric strength and CTI values, crucial for electrical components, motor housings, and insulators.
• Outstanding Thermal Resistance: Withstands exposure to high operating temperatures, maintaining structural and electrical properties.
• Corrosion & Chemical Resistance: Durable in harsh environments and resistant to various solvents and chemicals.
• Design Flexibility for Intricate Parts: The excellent flow characteristics allow for complex part designs, ribs, bosses, and inserts.
• Cost-Effectiveness: Offers an economical solution compared to die-cast metals or engineering thermoplastics for complex parts, especially with efficient molding cycles and potential for parts consolidation.
• Ease of Manufacturing & In-Mold Colorability: Good mold-release properties facilitate efficient production. Can be molded in various colors, reducing secondary painting needs.
• Durability & Fire Resistance: Formulations available to meet specific flame retardancy requirements for safety-critical applications.

High-Quality BMC Formulations:

• Kaerda specializes in providing high-quality BMC materials tailored to meet the specific performance and processing requirements of various industries.
• Whether you are replacing metals, thermoplastics, or other composite materials, our BMC offers an ideal solution for a wide range of complex applications.

Customized Development Process:

• 1. Detailed Requirements Analysis: We collaborate closely with you to understand your project’s specific needs, including mechanical loads, electrical requirements, thermal exposure, chemical environment, aesthetic goals, and production targets.
• 2. Custom Formula Development: Our technical team leverages its expertise to develop bespoke BMC formulations. This involves selecting optimal resins, fiber lengths and types, fillers, and additives to achieve desired characteristics like flame retardancy , specific colors, enhanced strength, or particular molding behavior.
• 3. Prototyping & Testing: We can support prototyping to test custom BMC materials and ensure they meet your design and performance criteria before committing to full-scale production.
• 4. Process Optimization & Manufacturing: We work to refine the molding process, ensuring your components are manufactured efficiently, cost-effectively, and to the highest quality standards using our advanced facilities (7 sets of BMC production equipment, annual capacity over 20,000 tons).

Commitment to Quality:

• “At Kaerda, we are committed to providing the highest quality BMC. Our rigorous quality control processes, compliant with ISO 9001, are implemented at every stage of production, from raw material inspection to final compound verification, ensuring every batch meets the highest standards for performance and reliability.”